Multi-model mixed production in the production
processes
other than the body assembling process |
| Painting process |
|
| All models produced at each Plant are painted
on one painting line in a mixed
manner. Off-line
robot teaching by the use of
Robot-Simulation
CAD is adopted to spraying and
sealing robots
used in the painting process
as well. |
| Vehicle assembling process |
|
In the multi-model mixed production of the
vehicle assembling process which
heavily
relies on manual labor, it is
necessary to
devise an efficient parts supply
system to
cope with limited space available
close to
the line and a quality assurance
system free
from wrong and/or missing parts
an so on.
To resolve these problems, we
have been continuously
tackling with the following two
important
measures.
@Small quantity parts charging/synchronized
parts delivery by precise parts
charging
scheduling
Small quantity parts charging
to the production
line side was realized by precise
scheduling
of the out-sourced parts, thus,
the difficulty
of efficient use of the parts
charging space
at the production line side inherent
to the
multi-model mixed production
was eliminated.
AQuality assurance by the introduction of
the parts spec. instruction system
Concerns which may jeopardize
the ideal state
of quality assurance such as
wrong parts,
missing parts and incorrect assembling
have
surfaced because of the transfer
of workers
and employment of limited-term
employees
due to production fluctuation
in the multi-model
mixed production. In order to
more securely
assure the product quality, we
have developed
a spec. instruction system in
which even
"unskilled workers"
will not make
mistakes such as wrong parts,
missing parts
and incorrect assembling with
a target of
"new quality improvement
activities
and establishment of flexible
production
line", and we have put this
system into
our production lines.
In this system, the production
instruction
information is sent from the
host process
computer (H-V90) to the personal
computers
provided at each process and
transformed
into;
| ・ |
instruction by the lamps on the parts racks, |
| ・ |
indication of part codes by means of large
character displays, |
| ・ |
issuance of work order cards for specially
equipped vehicles/non mass-production
vehicles
by the use of enlarged
characters and so
on. |
The introduction of this system
helped to
shorten the training period of
the workers.
As for the spec. instruction
by the lamps
on the parts racks, we have continuously
spread this system with a prerequisite
that
it must be provided to all parts
racks for
two or more specifications. As
a result,
we have now accomplished a 100%
introduction
rate in both Shonan and Kyoto
Plants.
| ・ |
We owe it a great deal to this system that
our multi-model mixed production
can be carried
out smoothly even under
our work force organization
where transfer of workers
takes place frequently.
|
| ・ |
It contributes a great deal to smooth operation
of this system that maintenance/improvement
of this system is left
to the workers at
the work site. |
|
|
| Epilogue |
| So far, we have introduced a part of the
technology NISSAN SHATAI can be proud of
in this field. We are still aiming at creating
more advanced production plant by continuously
making efforts in further improving the technology
we have introduced here. |
|