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| Such data as market trend, social development
and customers' needs are carefully studied
to create and determine the fundamental planning
of the new model as a concrete product. The
concept of the new model thus determined
is conveyed to the styling and design departments. |
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| Based upon the concept created in the Product
Planning stage, designers draw a number of
sketches. These sketches are then scrutinized
from every possible viewpoints to be finalized
as a model provided with a beautiful and
attractive form. |
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| Based on the model created by the Styling
Department, drawings for products which will
satisfy customers are prepared by fully utilizing
the most advanced CAD system in accordance
with a great deal of data on safety, comfort
and driving performance. |
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| Strict experiments are repeated by using
prototype vehicles to ensure achievement
of originally intended functions and performances. |
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| Stamping dies, assembling jigs and tools
for building vehicles are designed and manufactured
by the aid of computers. |
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| Steel sheets are stamped into vehicle body
parts such as door panels by press machines. |
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| Stamped parts and sub-assembled body parts
are collected and assembled into vehicle
bodies mainly in IBS (Intelligent Body Assembly
System) line. IBS is a fully-automatic versatile
vehicle body assembling system, enabling
a single line to manufacture various types
of bodies. This is a top level system of
this kind in Japan contributing to shorter
new model launching period and higher product
quality. |
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| After the degreasing treatment, the fabricated
body is coated with rustproof paint. Then,
the body is carefully given layers of coating
by automatic electrostatic spraying machines. |
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| A manufacturing process where interior
parts such as instrument panel and exterior
parts such as window glasses are fitted. |
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| The engine, transmission, wheels and other
parts are mounted onto the trimmed body.
Here, the completed vehicle leaves the assembly
line. |
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| The completed vehicles pass through strict
inspection procedures for brakes, speedometer
calibration, body watertightness, exhaust
emission level, etc. |
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| Vehicles which passed the inspection are
properly prepared for shipment to customers. |